Sustainability
Without
Compromise
Recycled and Reused Without Loss of Performance
At METOL, sustainability is at the heart of everything we do. Our revolutionary thermoplastic polymer isn’t just another high-performance material; it’s a game-changer in the world of composites. 100% recyclable, METOL allows manufacturers to produce high-strength, durable components while significantly reducing waste and environmental impact. We are committed to supporting a circular economy where materials can be reused, repurposed, and recycled, without compromising on quality or performance.
A game-changer in the world of composites
A Truly Circular Economy
METOL offers a groundbreaking solution to one of the biggest challenges in manufacturing—what to do with materials at the end of their lifecycle. Unlike traditional composites, which often end up in landfills, METOL can be reclaimed and reused again and again, ensuring nothing goes to waste.
Metol can be 100% Recycled
Reclaim, Recycle, Reuse
After recycling, METOL retains its full
mechanical properties and value
How It Works:
- Initial Use: METOL is used to manufacture high performance composite structures, from wind turbine blades to automotive components.
- Recover instead of using as landfill: At the end of a product’s life, the composite structure can be dismantled and delivered to a processing plant for recycling.
- Recycling Process: Using a solvolysis process, the composite material is broken down into its base components—both the polymer and fibre reinforcements are completely separated.
- Reuse: The reclaimed materials can be repurposed for new applications. Because METOL can be recovered back to its original state, keeping all its mechanical integrity, it can even be reused in its original application, supporting a fully circular production model.
METOL CBT 100/160:
- MASTERBATCH
- POWDER
- PELLETS
1
MELTS INTO A LOW VISCOSITY
THERMOPLASTIC LIQUID AT 140°C
FOR SUPERIOR SATURATION
2
POLYMERISED IN SITU AT 190°C
TO FORM THERMOPLASTIC
COMPOSITE STRUCTURES
3
ENHANCED PERFORMANCE.
METOL OUT PERFORMS
TRADITIONAL MATERIALS
4
AT THE OF LIFE, THE RECLAIMED
MATERIALS ARE SEPARATED
USING SOLVOLYSIS PROCESS
5
THE RECOVERED METOL &
FIBRE REINFORCEMENTS ARE
RECYCLED & READY FOR REUSE
6
Repeat process over and over again
Outperforming Traditional Materials
METOL doesn’t just match the performance of traditional materials—it surpasses it. While conventional thermoset composites like epoxy and polyester resins are non-recyclable and contribute to landfill waste, METOL offers a completely recyclable alternative with superior mechanical properties.
- 100% Recyclable: At the end of its life, METOL composites can be ground for injection moulding or dissolved through solvolysis, recovering both polymer and fibre for reuse. This closed-loop system ensures materials are reused without losing performance or quality.
- Superior Mechanical Properties: METOL delivers high tensile strength, durability, and impact resistance, outperforming conventional materials in demanding applications .
- No Degradation: Even after multiple recycling cycles, METOL maintains its mechanical properties, ensuring long-lasting performance across industries.
Life Cycle Analysis (Wind Turbine Blade)
When it comes to material inventory, Metol outperforms typical Epoxy and Polyester base materials in 20 out of 22 impact parameters.
Metol reduces environmental impact of base material by approx. 50% on all three major categories of human health, ecosystems, and resources.
Method: ReCiPe 2016 Endpoint (H) V1.08 H/A / World (2010) H/A / Single score Comparing 1 p ‘MT100’, 1 p ‘Epoxy’, and 1 p ‘Polyester’
Source: Loughborough University
Environmental Impact Reduction
With increasing regulatory pressure and public demand for more sustainable practices, industries are moving towards eco-friendly materials. METOL is uniquely positioned to meet this demand by providing a material that reduces carbon emissions and eliminates the need for landfilling.
Key Environmental Benefits
- Eliminating Landfill Waste: METOL offers a solution to the growing problem of composite waste. For instance, wind turbine blades made from METOL can be completely reclaimed at the end of their life, avoiding landfill disposal.
- Lower Carbon Footprint: By reusing materials and reducing the need for virgin resources, METOL helps companies cut their carbon emissions and minimise environmental impact.
- Reduced Resource Consumption: Recycling METOL composites means fewer raw materials are required, leading to more efficient use of resources and a smaller ecological footprint.
Sustainable Solutions for Global Challenges
The demand for composite materials is growing rapidly across industries, from renewable energy to automotive. However, traditional thermoset composites contribute to an estimated 43 million tonnes of waste by 2050. METOL offers a sustainable solution to this global problem, allowing companies to produce high-quality, high-performance components without adding to the waste crisis.
43 Million tonnes
of waste by 2050
Tackling Wind Turbine Blade Waste
The wind energy sector is projected to face a massive waste problem as turbines reach the end of their lifecycle. METOL provides a circular solution by enabling the reclamation and recycling of turbine blades, ensuring that the materials can be repurposed instead of discarded.
Commitment to a Greener Future
At METOL, we believe that sustainability and innovation go hand in hand. Our commitment to developing fully recyclable materials is driven by our desire to reduce waste and create a better future for the planet. By choosing METOL, you’re not only investing in high-performance materials but also in a sustainable, environmentally responsible future.
Why Choose METOL for Your Sustainable Needs?
Unmatched Sustainability
100% Recyclable: METOL is fully reclaimable and reusable, supporting a circular economy. No waste, no landfill—just endless possibilities for reusing over and over again.
Cost-Effective
Cost Effective: By reducing waste and cutting raw material costs, METOL helps companies achieve long-term savings.
Superior
Performance
Superior Performance: Tested in the most demanding environments, our products deliver enhanced durability, strength, and performance across a variety of applications.